Yamaha G22 Front Top Strut Replacement Guide

Quick answer

Replace the front top strut on your Yamaha G22 (2003-2007) by first removing the roof and windshield, then unbolting the old strut and installing the new 3-piece aluminum strut with proper hardware torque.

Step-by-step replacement process

1. Remove the roof and windshield: Remove the four roof mounting bolts (12mm) and carefully lift the roof panel off. Set it aside. Then remove the windshield hinge bolts (10mm) and detach the windshield. Store both safely to avoid scratches. Common mistake: Forgetting to disconnect any accessory wires attached to the roof before lifting.
2. Unbolt the old front top strut: Locate the strut connecting the front roof mount to the dashboard frame. Remove the two bolts at the top (14mm) and two at the base (12mm). The strut may be stuck from age; gently tap it loose with a rubber mallet. Checkpoint: Note the orientation of the old strut—the new one must be installed in the same direction.
3. Install the new 3-piece strut: Assemble the three aluminum pieces loosely according to the diagram included with the part. Position the strut in place, insert all four bolts finger-tight, then torque the top bolts to 18 ft-lb and the base bolts to 15 ft-lb. Common mistake: Over-tightening the bolts can strip the aluminum threads. Use a torque wrench.
4. Reattach the windshield and roof: Reinstall the windshield with its hinge bolts (10mm, 8 ft-lb). Then place the roof panel back on and secure with the four mounting bolts (12mm, 12 ft-lb). Check that the roof sits evenly and the windshield opens smoothly. Checkpoint: Test the roof stability by gently pushing from each corner before final tightening.

Product details

• Front Top Strut For Yamaha G22: 3-piece aluminum design, OEM part number JU0-K8312-01-00, fits Yamaha G22 2003-2007 The aluminum construction resists corrosion better than older steel struts, and the 3-piece assembly allows easier alignment during installation.